hongganjijingfuzaishichefaxian,youyuyuanliangzaijinruqinglishebeijishusongjishi,zhexieshebeibushiquanmifengde,yemeiyoushezhichuchenfengzhao,suoyiliangshizaishusongzhong,bianzaihongganshebeizhouweichanshengdaliangdefenchen。zhenduizheyangdewenti,womenrenweishouxianyaobaworongyichanshengfenchendebuwei。liru:原yuan糧liang從cong庫ku內nei各ge糧liang倉cang運yun到dao烘hong幹gan場chang所suo,經jing皮pi帶dai輸shu送song機ji送song至zhi初chu清qing篩shai時shi,產chan生sheng的de粉fen塵chen特te別bie大da,嚴yan重zhong影ying響xiang整zheng個ge烘hong幹gan機ji周zhou圍wei的de環huan境jing。如ru果guo采cai用yong全quan封feng閉bi輸shu送song機ji,並bing且qie輸shu送song機ji和he初chu清qing篩shai的de入ru糧liang口kou設she有you除chu塵chen罩zhao,將jiang會hui減jian少shao粉fen塵chen量liang,就jiu能neng卡ka住zhu粉fen塵chen源yuan的de產chan生sheng。其qi次ci,應ying在zai烘hong幹gan機ji裝zhuang置zhi前qian部bu設she置zhi原yuan料liao棚peng,將jiang烘hong前qian糧liang食shi從cong各ge個ge糧liang倉cang送song至zhi原yuan料liao棚peng,再zai經jing原yuan料liao棚peng的de提ti升sheng機ji將jiang糧liang食shi送song至zhi初chu清qing篩shai,這zhe樣yang會hui減jian少shao粉fen塵chen,在zai原yuan料liao棚peng內nei也ye要yao設she置zhi除chu塵chen裝zhuang置zhi,使shi糧liang食shi在zai原yuan料liao棚peng內nei的de粉fen塵chen不bu擴kuo散san,起qi到dao集ji中zhong除chu塵chen的de作zuo用yong。
2、烘幹工藝和設備布置
2.1在負載試車中,我們發現烘幹生產工藝流程和烘幹機設備布置存在這樣的問題:烘(hong)前(qian)糧(liang)食(shi)經(jing)初(chu)清(qing)篩(shai),烘(hong)後(hou)再(zai)經(jing)振(zhen)動(dong)篩(shai)清(qing)理(li),這(zhe)種(zhong)清(qing)理(li)方(fang)式(shi)在(zai)實(shi)際(ji)生(sheng)產(chan)中(zhong)並(bing)不(bu)科(ke)學(xue)。實(shi)踐(jian)證(zheng)明(ming),經(jing)過(guo)初(chu)清(qing)後(hou)的(de)糧(liang)食(shi)進(jin)入(ru)烘(hong)幹(gan)機(ji)時(shi),其(qi)粉(fen)塵(chen)大(da)量(liang)從(cong)烘(hong)幹(gan)機(ji)排(pai)潮(chao)口(kou)飛(fei)出(chu),造(zao)成(cheng)環(huan)境(jing)汙(wu)染(ran)。如(ru)果(guo)烘(hong)後(hou)糧(liang)食(shi)的(de)平(ping)麵(mian)振(zhen)動(dong)回(hui)轉(zhuan)篩(shai)設(she)在(zai)烘(hong)前(qian)初(chu)清(qing)篩(shai)之(zhi)後(hou),也(ye)就(jiu)是(shi)說(shuo),原(yuan)糧(liang)經(jing)過(guo)了(le)兩(liang)道(dao)清(qing)選(xuan),進(jin)入(ru)烘(hong)幹(gan)機(ji)後(hou),烘(hong)幹(gan)機(ji)排(pai)潮(chao)口(kou)飛(fei)揚(yang)的(de)粉(fen)塵(chen)量(liang)就(jiu)會(hui)大(da)大(da)減(jian)少(shao)。
2.2烘(hong)幹(gan)機(ji)係(xi)統(tong)雖(sui)設(she)置(zhi)了(le)除(chu)塵(chen)裝(zhuang)置(zhi),但(dan)對(dui)於(yu)烘(hong)幹(gan)機(ji)現(xian)場(chang)並(bing)未(wei)起(qi)到(dao)實(shi)際(ji)除(chu)塵(chen)作(zuo)用(yong)。也(ye)就(jiu)是(shi)說(shuo),除(chu)塵(chen)點(dian)不(bu)到(dao)位(wei),沒(mei)有(you)抓(zhua)住(zhu)重(zhong)點(dian)位(wei)置(zhi)。應(ying)當(dang)抓(zhua)住(zhu)烘(hong)前(qian)糧(liang)食(shi)的(de)除(chu)塵(chen)環(huan)節(jie),才(cai)能(neng)保(bao)證(zheng)後(hou)段(duan)工(gong)序(xu)的(de)粉(fen)塵(chen)減(jian)少(shao)或(huo)不(bu)產(chan)生(sheng)粉(fen)塵(chen)。
2.3烘hong幹gan機ji係xi統tong工gong程cheng的de設she備bei布bu局ju過guo於yu緊jin湊cou,設she備bei與yu設she備bei之zhi間jian沒mei有you留liu出chu維wei護hu空kong間jian,這zhe樣yang給gei維wei護hu工gong作zuo帶dai來lai許xu多duo麻ma煩fan。並bing且qie,由you於yu設she備bei過guo於yu緊jin湊cou的de原yuan因yin,除chu塵chen裝zhuang置zhi卸xie灰hui時shi,工gong人ren往wang外wai拉la灰hui很hen棘ji手shou,工gong具ju施shi展zhan不bu開kai,不bu利li於yu生sheng產chan操cao作zuo與yu管guan理li。
3、烘幹機排料機構
兩(liang)個(ge)排(pai)料(liao)口(kou)的(de)烘(hong)幹(gan)機(ji),是(shi)由(you)雙(shuang)塔(ta)組(zu)成(cheng),有(you)一(yi)個(ge)進(jin)料(liao)口(kou)通(tong)過(guo)分(fen)料(liao)板(ban),糧(liang)食(shi)分(fen)別(bie)進(jin)入(ru)兩(liang)個(ge)塔(ta)中(zhong),最(zui)後(hou)由(you)一(yi)個(ge)排(pai)糧(liang)機(ji)構(gou)放(fang)出(chu)烘(hong)後(hou)糧(liang)食(shi),這(zhe)樣(yang)就(jiu)會(hui)出(chu)現(xian)兩(liang)個(ge)塔(ta)截(jie)麵(mian)流(liu)量(liang)不(bu)均(jun)勻(yun),烘(hong)後(hou)糧(liang)水(shui)分(fen)差(cha)異(yi)過(guo)大(da)的(de)問(wen)題(ti)。糧(liang)食(shi)烘(hong)幹(gan)機(ji)生(sheng)產(chan)的(de)主(zhu)要(yao)指(zhi)標(biao),要(yao)求(qiu)烘(hong)幹(gan)機(ji)每(mei)一(yi)截(jie)麵(mian)的(de)烘(hong)後(hou)糧(liang)水(shui)分(fen)要(yao)均(jun)勻(yun),因(yin)此(ci),烘(hong)幹(gan)機(ji)排(pai)糧(liang)機(ji)構(gou)的(de)設(she)置(zhi)要(yao)合(he)理(li)。對(dui)於(yu)兩(liang)個(ge)放(fang)糧(liang)口(kou),應(ying)在(zai)排(pai)糧(liang)機(ji)構(gou)上(shang)設(she)兩(liang)個(ge)流(liu)量(liang)調(tiao)整(zheng)裝(zhuang)置(zhi),這(zhe)樣(yang),用(yong)人(ren)工(gong)調(tiao)整(zheng)就(jiu)能(neng)隨(sui)時(shi)保(bao)證(zheng)兩(liang)個(ge)放(fang)糧(liang)口(kou)糧(liang)食(shi)水(shui)分(fen)的(de)均(jun)勻(yun)度(du)。否(fou)則(ze),糧(liang)食(shi)流(liu)量(liang)不(bu)均(jun)勻(yun),必(bi)然(ran)產(chan)生(sheng)烘(hong)後(hou)糧(liang)水(shui)分(fen)差(cha)異(yi)過(guo)大(da)。同(tong)時(shi),排(pai)糧(liang)機(ji)構(gou)的(de)調(tiao)整(zheng)部(bu)位(wei)還(hai)應(ying)設(she)調(tiao)整(zheng)刻(ke)度(du),保(bao)證(zheng)操(cao)作(zuo)者(zhe)有(you)調(tiao)整(zheng)標(biao)誌(zhi),排(pai)料(liao)機(ji)構(gou)製(zhi)作(zuo)也(ye)要(yao)精(jing)確(que)到(dao)位(wei),保(bao)證(zheng)運(yun)轉(zhuan)可(ke)靠(kao)。
4、烘幹機生產裝置的儀器儀表
就現場使用情況來看,烘幹機裝置的控製儀器、儀表安裝設置不到位。列舉以下幾點:
4.1 糧食水分溫度在線檢測
烘幹塔有兩個出糧口,隻安裝了一隻在線水分溫度檢測儀,在負載試車中,隻能觀測到有水分、溫度在線檢測儀的出糧口,對另一個出糧口就觀測不到,不利生產操作者觀測烘後糧的水分是否一致。為了檢驗烘後糧水分、溫度的一致性,隻能在沒有安裝水分、溫wen度du測ce定ding儀yi的de出chu料liao部bu位wei,多duo次ci取qu樣yang,對dui照zhao檢jian測ce,這zhe樣yang給gei生sheng產chan管guan理li帶dai來lai許xu多duo麻ma煩fan。如ru果guo同tong樣yang安an上shang在zai線xian水shui分fen檢jian測ce儀yi,就jiu可ke以yi隨sui時shi觀guan測ce烘hong後hou玉yu米mi在zai兩liang個ge出chu料liao口kou的de水shui分fen指zhi標biao,便bian於yu指zhi導dao生sheng產chan。如ru果guo一yi個ge排pai料liao口kou有you儀yi表biao,另ling一yi個ge沒mei有you儀yi表biao,就jiu不bu容rong易yi發fa現xian糧liang食shi烘hong後hou水shui分fen的de誤wu差cha。烘hong後hou糧liang水shui分fen差cha異yi大da,進jin倉cang儲chu存cun後hou,易yi發fa生sheng壞huai糧liang。同tong時shi我wo們men認ren為wei,被bei烘hong糧liang食shi在zai進jin入ru烘hong幹gan塔ta後hou,也ye應ying對dui糧liang食shi進jin行xing在zai線xian水shui分fen檢jian測ce,這zhe樣yang,烘hong前qian烘hong後hou糧liang食shi水shui分fen能neng隨sui時shi在zai操cao作zuo儀yi表biao盤pan上shang顯xian示shi出chu來lai,操cao作zuo人ren員yuan即ji可ke根gen據ju糧liang食shi水shui分fen,調tiao整zheng和he確que定ding熱re風feng爐lu的de爐lu膛tang溫wen度du和he熱re風feng溫wen度du,確que保bao烘hong後hou糧liang食shi的de質zhi量liang。
4.2烘幹機熱風溫度控製點的位置確定
烘(hong)幹(gan)機(ji)熱(re)風(feng)溫(wen)度(du)控(kong)製(zhi)點(dian),隻(zhi)設(she)在(zai)熱(re)風(feng)機(ji)出(chu)口(kou)管(guan)道(dao)上(shang)。對(dui)於(yu)進(jin)入(ru)各(ge)個(ge)烘(hong)幹(gan)段(duan)的(de)熱(re)風(feng)實(shi)際(ji)溫(wen)度(du)因(yin)沒(mei)有(you)控(kong)製(zhi)點(dian),而(er)不(bu)知(zhi)道(dao)塔(ta)內(nei)各(ge)段(duan)的(de)熱(re)風(feng)溫(wen)度(du)高(gao)低(di),因(yin)此(ci),應(ying)當(dang)在(zai)塔(ta)體(ti)內(nei)烘(hong)幹(gan)段(duan)上(shang)、中、下3處(chu)設(she)熱(re)風(feng)溫(wen)度(du)顯(xian)示(shi)點(dian),隨(sui)時(shi)掌(zhang)握(wo)塔(ta)內(nei)各(ge)烘(hong)幹(gan)段(duan)的(de)熱(re)風(feng)溫(wen)度(du)變(bian)化(hua),這(zhe)樣(yang)對(dui)進(jin)入(ru)各(ge)烘(hong)幹(gan)段(duan)糧(liang)食(shi)的(de)溫(wen)度(du)可(ke)根(gen)據(ju)情(qing)況(kuang)適(shi)時(shi)進(jin)行(xing)調(tiao)整(zheng)。同(tong)時(shi),熱(re)風(feng)爐(lu)的(de)煙(yan)道(dao)氣(qi)進(jin)入(ru)熱(re)風(feng)換(huan)熱(re)器(qi)入(ru)口(kou)、出chu口kou煙yan道dao氣qi以yi及ji進jin入ru熱re風feng換huan熱re器qi的de空kong氣qi也ye應ying設she有you溫wen度du顯xian示shi控kong製zhi點dian。這zhe樣yang就jiu可ke從cong頭tou至zhi尾wei對dui空kong氣qi換huan熱re的de熱re風feng溫wen度du進jin行xing控kong製zhi,有you利li於yu烘hong幹gan操cao作zuo。
4.3烘幹機操作控製台的圖示要細化
烘幹機操作控製台圖示不細,有的將同類控製點合並,例如除塵裝置口的4taidianjihebingweiyigegongzuoxianshidian,youdeguanjiankongzhidianhaibeifenkai,ruhonggantapailiangjigoudetiaosuxianshiyihexuanniujiushifenkaishezhide,zheyangbuliyucaozuo。zaizhenggehongganjideshengchanguochengzhong,kongzhitaitushishishengchanguanlizhongzuizhongyaodebuwei,bunenghulve。
5、烘幹機熱風爐
hongganjirefenglufangweizhi,jishutiaojianxihuabudaowei,quefashengchanjingyan。qiyi,refenglusuishezaifangnei,danxianzaidehongganjirefenglufangweishezhitianchuang,wanglutangtianmeishunjianchanshenghenduohuichen,zaochengshineihuichenguamanqiangdexianxiang,womenrenweirefenglufangyingsheyoutianchuang,liyongtianchuangjiangshineihuichenpaizou。qier,refengludelutishiliantiaolupai,shiyunyongfuyajinxingkongqiheyandaoqijiaohuande,yingzaipaizhajichusheshuifeng,fangzhilutilouqi。tongshi,baozhengluzhapaifangshibuchanshenghuichen。danshi,gaihongganjireshuilufanggenbenweishezhigudinggeishuizhuangzhi,zhishizaifuzaishicheshi,zaiyuanchuyunshuijiejue,zaochengleguoluyunzuoshieryoushui,shierwushui,baozhengbulezhengchangyunzuo。
6、烘後玉米進倉的操作
烘hong後hou玉yu米mi經jing提ti升sheng機ji送song至zhi烘hong後hou倉cang時shi,如ru果guo烘hong後hou倉cang玉yu米mi壓ya倉cang不bu到dao位wei,隨sui來lai隨sui走zou,烘hong後hou玉yu米mi從cong高gao處chu落luo至zhi倉cang底di,會hui使shi玉yu米mi破po碎sui率lv增zeng大da,非fei常chang不bu利li於yu糧liang食shi長chang期qi保bao管guan。因yin此ci,在zai生sheng產chan操cao作zuo上shang應ying盡jin量liang避bi免mian空kong倉cang進jin糧liang。
hongganjicunzaideshangshuwentijichulifangfashiwomenzaijutideshengchanshijianzhongzongjiechulaide。suizhechuliangkexuejishudebuduanfazhan,guojiagengjiazhongshiliangkujianshe,zuoweikejirenyuangengyaoyikaituo、創新、求實的精神,把現代化科學技術運用到國家糧庫中來,把國家糧食儲備庫建成現代化的糧庫。



