環模製粒機在使用過程中其轉子軸承出現的溫升過高、噪音、軸承磨損嚴重及壽命短等現象,滾動軸承內、外圈的配合和徑向工作遊隙對此有很大的影響。以下對滾動軸承內、外圈的配合和徑向工作遊隙進行分析。
配合
1、軸承外圈與外殼孔的配合
軸zhou承cheng外wai圈quan與yu外wai殼ke孔kong的de配pei合he為wei過guo盈ying配pei合he,但dan選xuan用yong較jiao小xiao過guo盈ying量liang安an裝zhuang時shi,外wai圈quan受shou載zai荷he旋xuan轉zhuan時shi,軸zhou承cheng滾gun動dong體ti與yu滾gun道dao產chan生sheng磨mo擦ca,軸zhou承cheng和he外wai殼ke都dou要yao受shou熱re膨peng脹zhang,但dan由you於yu膨peng脹zhang係xi數shu和he散san熱re速su度du的de不bu同tong,當dang外wai殼ke膨peng脹zhang程cheng度du大da於yu軸zhou承cheng外wai圈quan時shi,過guo盈ying量liang會hui減jian小xiao,軸zhou承cheng外wai圈quan和he外wai殼ke孔kong間jian會hui產chan生sheng沿yan圓yuan周zhou方fang向xiang有you害hai的de相xiang對dui滑hua動dong,這zhe種zhong現xian象xiang稱cheng為wei蠕ru變bian現xian象xiang,一yi旦dan發fa生sheng蠕ru變bian,在zai配pei合he麵mian上shang就jiu會hui發fa生sheng明ming顯xian的de磨mo損sun和he軸zhou承cheng外wai圈quan或huo外wai殼ke損sun傷shang。因yin此ci,軸zhou承cheng外wai圈quan與yu外wai殼ke孔kong的de配pei合he必bi須xu滿man足zu最zui小xiao過guo盈ying量liangYmin。
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2、軸承內圈與軸的配合
通常軸承內圈與軸配合為間隙配合,配合間隙的大小取決於軸承所受載荷、軸承外圈與殼孔的配合以及軸承遊隙的選擇。同時,內圈與軸的配合也會影響軸承徑向工作遊隙。
徑向工作遊隙
遊隙是滾動軸承配合的一個重要的參數,它直接影響軸承的載荷分布、振動、噪聲、磨損、溫升、使shi用yong壽shou命ming和he機ji械xie運yun轉zhuan精jing度du等deng技ji術shu性xing能neng。軸zhou承cheng基ji本ben額e定ding動dong負fu荷he是shi隨sui著zhe遊you隙xi大da小xiao而er變bian化hua的de。工gong作zuo遊you隙xi過guo大da,受shou力li的de滾gun動dong體ti個ge數shu減jian少shao,軸zhou承cheng承cheng載zai能neng力li會hui降jiang低di,滾gun動dong接jie觸chu麵mian應ying力li增zeng大da,軸zhou承cheng的de運yun轉zhuan精jing度du下xia降jiang,振zhen動dong和he噪zao聲sheng增zeng大da,軸zhou承cheng使shi用yong壽shou命ming縮suo短duan;工作遊隙過小,會引起軸承發熱,溫度升高,甚至使軸承在運轉過程中發生咬死現象。
3、滾動軸承徑向工作遊隙的影響因素:
1.軸承外圈與外殼孔為過盈裝配,因此,在配合麵處產生裝配應力,外圈發生彈性變形外圈內滾道向內收縮,從而引起徑向遊隙減小;
2.工作負載作用下,轉動載荷作用在軸承外圈,徑向力使外圈產生彈性接觸變形而收縮,從而引起徑向工作遊隙減小;
3.軸承工作時因溫度升高對徑向工作遊隙的影響,溫度升高使得軸承內圈發生膨脹,使得徑向工作遊隙減小;軸(zhou)承(cheng)外(wai)圈(quan)和(he)外(wai)殼(ke)都(dou)要(yao)受(shou)熱(re)膨(peng)脹(zhang),但(dan)由(you)於(yu)材(cai)質(zhi)的(de)不(bu)同(tong)使(shi)得(de)膨(peng)脹(zhang)係(xi)數(shu)不(bu)同(tong),以(yi)及(ji)散(san)熱(re)速(su)度(du)影(ying)響(xiang)二(er)者(zhe)膨(peng)脹(zhang)程(cheng)度(du),外(wai)圈(quan)膨(peng)脹(zhang)小(xiao)與(yu)外(wai)殼(ke),徑(jing)向(xiang)工(gong)作(zuo)遊(you)隙(xi)減(jian)小(xiao),反(fan)之(zhi),徑(jing)向(xiang)工(gong)作(zuo)遊(you)隙(xi)增(zeng)大(da);
4.軸承在運行時,潤滑脂會在滾動體與內、外圈形成彈性流體動壓油膜承擔負載,油膜厚度的存在會使徑向遊隙減小,動壓油膜厚度跟潤滑脂的粘度有關。
4、實例應用
某型號環模製粒機,主軸軸徑d,外殼內孔徑D,軸承為SKF球麵滾子軸承,軸承標準遊隙95~145μm,主軸軸徑d的上偏差0,下偏差-25μm,外殼內孔徑D的上偏差-14μm,下偏差-60μm。軸zhou承cheng外wai圈quan與yu外wai殼ke內nei孔kong為wei過guo盈ying配pei合he,軸zhou承cheng內nei圈quan與yu軸zhou的de配pei合he為wei過guo渡du配pei合he,設she備bei在zai使shi用yong過guo程cheng中zhong,會hui出chu現xian軸zhou承cheng溫wen升sheng過guo高gao,軸zhou承cheng使shi用yong壽shou命ming短duan等deng現xian象xiang。對dui轉zhuan子zi主zhu軸zhou軸zhou徑jingd的公差帶作了修正,改為間隙配合,情況得到改善,軸承溫升在正常範圍,軸承運轉正常。
原(yuan)因(yin)分(fen)析(xi),由(you)於(yu)初(chu)始(shi)軸(zhou)承(cheng)外(wai)圈(quan)與(yu)外(wai)殼(ke)孔(kong)為(wei)過(guo)盈(ying)配(pei)合(he),內(nei)圈(quan)與(yu)軸(zhou)為(wei)過(guo)渡(du)配(pei)合(he),軸(zhou)承(cheng)在(zai)工(gong)作(zuo)負(fu)載(zai)作(zuo)用(yong)下(xia),徑(jing)向(xiang)力(li)使(shi)外(wai)圈(quan)產(chan)生(sheng)彈(dan)性(xing)接(jie)觸(chu)變(bian)形(xing)而(er)收(shou)縮(suo),從(cong)而(er)引(yin)起(qi)徑(jing)向(xiang)工(gong)作(zuo)遊(you)隙(xi)減(jian)小(xiao);內(nei)圈(quan)在(zai)徑(jing)向(xiang)力(li)作(zuo)用(yong)下(xia)產(chan)生(sheng)收(shou)縮(suo)變(bian)形(xing),徑(jing)向(xiang)工(gong)作(zuo)遊(you)隙(xi)增(zeng)大(da),但(dan)由(you)於(yu)最(zui)初(chu)為(wei)過(guo)度(du)配(pei)合(he),變(bian)形(xing)很(hen)小(xiao),徑(jing)向(xiang)工(gong)作(zuo)遊(you)隙(xi)增(zeng)加(jia)量(liang)很(hen)小(xiao),此(ci)時(shi)徑(jing)向(xiang)工(gong)作(zuo)遊(you)隙(xi)小(xiao)於(yu)軸(zhou)承(cheng)正(zheng)常(chang)運(yun)轉(zhuan)所(suo)需(xu)的(de)最(zui)小(xiao)遊(you)隙(xi),因(yin)此(ci),出(chu)現(xian)軸(zhou)承(cheng)溫(wen)升(sheng)過(guo)高(gao)現(xian)象(xiang)。增(zeng)大(da)軸(zhou)承(cheng)內(nei)圈(quan)與(yu)軸(zhou)徑(jing)配(pei)合(he)間(jian)隙(xi)後(hou),內(nei)圈(quan)在(zai)徑(jing)向(xiang)力(li)作(zuo)用(yong)下(xia)產(chan)生(sheng)收(shou)縮(suo)變(bian)形(xing),徑(jing)向(xiang)工(gong)作(zuo)遊(you)隙(xi)增(zeng)大(da),此(ci)時(shi)徑(jing)向(xiang)工(gong)作(zuo)遊(you)隙(xi)滿(man)足(zu)軸(zhou)承(cheng)正(zheng)常(chang)運(yun)轉(zhuan)所(suo)需(xu)的(de)最(zui)小(xiao)遊(you)隙(xi),當(dang)軸(zhou)承(cheng)經(jing)過(guo)一(yi)段(duan)時(shi)間(jian)的(de)運(yun)行(xing)磨(mo)合(he),使(shi)軸(zhou)承(cheng)內(nei)、waiquanzhoudewenduxiangduiwending,jingxianggongzuoyouxiyesuizhiwending,zuizhongzhouchengdadaowendingyunxing。yinci,xuanquheshidezhouchengneiquanyuzhoujingpeihejianxidaxiaoduihuanmozhilijizhuanzizhouchengdezhengchangyunshishifenbiyaode。
5、結論
滾動軸承內、外wai圈quan的de配pei合he選xuan取qu和he徑jing向xiang工gong作zuo遊you隙xi大da小xiao對dui環huan模mo製zhi粒li機ji轉zhuan子zi軸zhou承cheng的de正zheng常chang運yun行xing起qi很hen重zhong要yao作zuo用yong,以yi上shang影ying響xiang因yin素su間jian存cun在zai相xiang互hu影ying響xiang,因yin此ci在zai做zuo類lei似si結jie構gou設she計ji時shi,根gen據ju軸zhou承cheng的de承cheng載zai情qing況kuang,確que定ding合he適shi的de軸zhou承cheng徑jing向xiang遊you隙xi大da小xiao,要yao綜zong合he考kao慮lv軸zhou承cheng內nei、外圈在過盈配合安裝以及徑向力作用下的彈性變形,溫升引起的軸承內、外圈及外殼的膨脹,動壓油膜厚度等因素對軸承徑向遊隙的影響,選取合適的軸承外圈與殼孔的配合、軸承內圈與軸的配合。



