1、傳統齒輪製粒機的優、缺點
1.1優點
兩種機型製粒原理相同.即粉狀飼料進入旋轉的環模及固定的壓輥之間,在強力作用下.通tong過guo環huan模mo上shang的de孔kong被bei擠ji壓ya成cheng圓yuan柱zhu狀zhuang。其qi壓ya輥gun要yao承cheng受shou巨ju大da的de壓ya力li,壓ya輥gun軸zhou一yi端duan固gu定ding在zai主zhu軸zhou上shang,另ling一yi端duan通tong過guo壓ya輥gun連lian接jie板ban固gu定ding在zai主zhu軸zhou的de另ling一yi端duan上shang,其qi支zhi撐cheng部bu分fen與yu主zhu軸zhou同tong為wei一yi體ti鍛duan造zao而er成cheng,經jing久jiu耐nai用yong。
1.2缺點
傳統齒輪製粒機有以下兩項缺點:一yi是shi易yi出chu現xian漏lou油you現xian象xiang。齒chi輪lun箱xiang內nei齒chi輪lun及ji空kong軸zhou軸zhou承cheng均jun需xu稀xi油you潤run滑hua,油you封feng密mi封feng,由you於yu油you封feng與yu高gao速su軸zhou在zai高gao速su摩mo擦ca,時shi間jian長chang了le又you會hui老lao化hua,所suo以yi,工gong作zuo一yi段duan時shi間jian後hou會hui出chu現xian漏lou油you現xian象xiang,如ru操cao作zuo人ren員yuan粗cu心xin大da意yi還hai會hui造zao成cheng機ji油you對dui飼si料liao的de汙wu染ran.為此要停機拆卸高速軸更換油封:二er是shi空kong軸zhou內nei的de軸zhou承cheng壽shou命ming不bu及ji皮pi帶dai傳chuan動dong製zhi粒li機ji。空kong軸zhou及ji環huan模mo的de重zhong量liang很hen大da,空kong軸zhou內nei的de軸zhou承cheng在zai運yun轉zhuan過guo程cheng中zhong要yao承cheng受shou較jiao大da的de徑jing向xiang力li,會hui加jia速su軸zhou承cheng的de磨mo損sun,縮suo短duan使shi用yong壽shou命ming。
2、傳統雙皮帶製粒機的優、缺點
2.1優點
傳統雙皮帶製粒機有以下幾項優點:一是整機是油脂潤滑,無漏油現象:二是由於雙電機通過皮帶承受了環模及空軸的重量,空軸內軸承所承受的徑向力很小,延長了軸承的使用壽命:三是皮帶傳動噪音低:四是大皮帶輪能起到飛輪的作用,整機運轉平穩。
2.2缺點
傳統雙皮帶製粒機具有影響生產效率及可能加大維修成本的缺點。在製粒過程中,壓輥要承受巨大的壓力,壓輥軸一端固定在主軸上.另一端沒有剛性支撐,兩套壓輥總成,僅通過壓輥連接板連接到一起,壓輥處於懸臂狀態,而壓輥承受的是動載荷.這(zhe)樣(yang)壓(ya)輥(gun)軸(zhou)與(yu)主(zhu)軸(zhou)上(shang)孔(kong)的(de)配(pei)合(he)間(jian)隙(xi)會(hui)隨(sui)著(zhe)時(shi)間(jian)逐(zhu)漸(jian)加(jia)大(da),壓(ya)輥(gun)表(biao)麵(mian)與(yu)環(huan)模(mo)接(jie)觸(chu)麵(mian)間(jian)隙(xi)不(bu)一(yi)致(zhi),一(yi)方(fang)麵(mian)會(hui)影(ying)響(xiang)生(sheng)產(chan)效(xiao)率(lv),另(ling)一(yi)方(fang)麵(mian)支(zhi)撐(cheng)連(lian)接(jie)板(ban)的(de)兩(liang)個(ge)支(zhi)撐(cheng)杆(gan)會(hui)從(cong)主(zhu)軸(zhou)上(shang)斷(duan)掉(diao)。造(zao)成(cheng)停(ting)機(ji)維(wei)修(xiu),加(jia)大(da)維(wei)修(xiu)成(cheng)本(ben)。
3、優化後的環模製粒機
富通新能源生產的環模製粒機采用雙皮帶傳動,在一般的雙皮帶傳動環模製粒機的基礎上,做了較大改進設計.克服了傳統雙皮帶製粒機的缺點,性能得到了全麵優化。
對主軸設計和加工工藝、zhuzhoucailiaojinxinglejiaodagaijin,youyuanyoudefentilaganjiegougaiweiyuchilunzhilijixiangsideyitijiegou,jidadizengjialechuandongdegangxing,qiangduhezhilijiyunxingdepingwenxing。kaolvdaoyagunbuzhuangyuhuanmodezhouxianpingxingdushibaozhengzhilijigongzuowendingxinghechanliangdezhongyaozhibiao.weilebaozhengyagunbuzhuangzhouxianyuhuanmozhouxiandepingxingdu,zhouchengyagunbuzhuangdeyagunzuozaijiagongguochengzhong,yuzhuzhouzuzhuangzaiyiqi,tongshijiagongxianghupeihedekong,jianshaolezhuangpeiwuchadeyingxiang,baozhenglezhuangpeidejingdu。jiashangzhuzhoujiegouhecailiaodegaijin,dadazengjialezhuzhoudegangdu,shishebeizaigongzuoguochengzhong,yazhishikechengshouchaodaniuju,baozhengleyagunkeyuhuanmojianxideyizhixing、均勻性,提高傳動效率,減少能耗,尤其在木屑製粒(壓輥受力是飼料的2倍)上表現良好。設備經久耐用,在保證能耗不變的情況下,產量同比提高10%~12%。擁有傳統雙皮帶傳動和齒輪傳動製粒機不可企及的性能。



