隨著我國國民經濟的發展,帶式輸送機在煤炭、電力、建材、鋼鐵、huagongdenglingyuyuelaiyueguangfandebeishiyong。daishishusongjidezhengchangyunzhuanbixushishusongdaijuyouyidingdelajinli,tigonglajinlidejiushilajinzhuangzhi。zaigezhongjuyounaoxingqianyingoujiandeshusongjizhong,bixuzhuangyoulajinzhuangzhi。
1、拉緊裝置的作用
(1)shishusongdaijuyouzugoudechuzhangli,baozhengshusongdaiyuqudongguntongzhijiansuobixudemocali,bingqieshimocaliyouyidingdezhubei,yimanzuchuandongguntongdemocachuandongyaoqiu;
(2)保證輸送帶最小張力點的張力,以滿足輸送帶的垂度限製條件,保證輸送機正常平穩地運行;
(3)滿足輸送帶動張力引起的彈性伸長要求的拉緊行程;
(4)補償輸送帶的永久伸長;
(5)為輸送帶接頭提供必要的行程。
2、拉緊裝置的種類
2.1重錘式拉緊裝置
拉緊裝置按作用可以分為重錘式拉緊裝置、固定式拉緊裝置和自動拉緊裝置三類。
2.1.1垂直重錘拉緊裝置
chuizhizhongchuilajinzhuangzhishiyizhongjuyouhengzhanglidelajinzhuangzhi,tanengliyongdaishishusongjizoulangkongjianweizhijinxingbuzhi,zhangjinlidedaxiaoyongzengjiahuojianshaozhongchuikuailaishixian。youyuchuizhizhongchuilajinzhuangzhikesuijiaodaizhanglidebianhuakaozhonglizidongbuchangjiaodaideshenchang,bingqiejiegoujiandan、成本低廉、可靠性高,所以垂直重錘拉緊裝置是各種帶式輸送機首選的拉緊形式。
垂直重錘拉緊裝置如圖1所示。滾筒1安裝在框架2上,重錘3吊掛在框架上,框架沿導軌上下移動,利用重錘的重力使輸送帶經常處於張緊狀態。該裝置適用於長度較大(大於100m)deshusongjihuoshusongjimoduanweizhishoudaoxianzhideqingkuang。zhezhonglajinzhuangzhiyibanshihezhuangshezaiqudongguntongjinchuhuoliyongshusongjizoulangxiamiandekongjian。quedianshigaixiangguntongduo,erqiewuliaorongyiluorushusongdaiyuzhangjinguntongzhijian,congersunhuaishusongdai。
2.1.2重錘車式拉緊裝置
重(zhong)錘(chui)車(che)式(shi)拉(la)緊(jin)裝(zhuang)置(zhi)是(shi)一(yi)種(zhong)具(ju)有(you)恒(heng)張(zhang)力(li)的(de)拉(la)緊(jin)裝(zhuang)置(zhi),張(zhang)緊(jin)力(li)的(de)大(da)小(xiao)用(yong)增(zeng)加(jia)或(huo)減(jian)少(shao)重(zhong)錘(chui)塊(kuai)來(lai)實(shi)現(xian),其(qi)拉(la)緊(jin)原(yuan)理(li)與(yu)垂(chui)直(zhi)重(zhong)錘(chui)拉(la)緊(jin)裝(zhuang)置(zhi)相(xiang)同(tong)。一(yi)般(ban)適(shi)用(yong)於(yu)運(yun)距(ju)較(jiao)長(chang)、功率較大的帶式輸送機。機尾張緊滾筒安裝在尾架導軌可移動的小車上,鋼絲繩的一端連接在小車上,而另一端懸掛著重錘,如圖2所示。它是依靠重錘的重力拉緊輸送帶,故可以自動張緊輸送帶,保持恒定的張緊力。適用於輸送機距離較長、功率較大的場合,尤其適於傾斜輸送的輸送機上。其缺點是機尾需要有較大的空間。
2.2固定式拉緊裝置
2.2.1 螺旋拉緊裝置
拉(la)緊(jin)滾(gun)筒(tong)兩(liang)端(duan)的(de)軸(zhou)承(cheng)座(zuo)安(an)裝(zhuang)在(zai)帶(dai)有(you)螺(luo)母(mu)的(de)滑(hua)架(jia)上(shang),滑(hua)架(jia)可(ke)以(yi)在(zai)尾(wei)架(jia)土(tu)移(yi)動(dong)。當(dang)轉(zhuan)動(dong)尾(wei)架(jia)上(shang)的(de)螺(luo)杆(gan)時(shi),使(shi)滑(hua)架(jia)上(shang)的(de)螺(luo)母(mu)同(tong)滑(hua)架(jia)一(yi)起(qi)前(qian)進(jin)或(huo)後(hou)退(tui),達(da)到(dao)拉(la)緊(jin)或(huo)放(fang)鬆(song)的(de)目(mu)的(de),以(yi)調(tiao)節(jie)輸(shu)送(song)帶(dai)的(de)張(zhang)力(li)。螺(luo)杆(gan)的(de)螺(luo)紋(wen)應(ying)能(neng)自(zi)鎖(suo),防(fang)止(zhi)鬆(song)動(dong)。如(ru)圖(tu)3所示,它的特點是結構簡單緊湊,但拉緊行程較小,允許的最大拉力較小,所以它一般適用於長度小於80m、且功率較小的帶式輸送機上。
2.2.2 固定絞車拉緊裝置
固(gu)定(ding)絞(jiao)車(che)拉(la)緊(jin)裝(zhuang)置(zhi)是(shi)一(yi)種(zhong)固(gu)定(ding)拉(la)緊(jin)方(fang)式(shi),該(gai)拉(la)緊(jin)裝(zhuang)置(zhi)隨(sui)著(zhe)膠(jiao)帶(dai)使(shi)用(yong)時(shi)間(jian)的(de)增(zeng)長(chang)及(ji)張(zhang)力(li)的(de)變(bian)化(hua),膠(jiao)帶(dai)會(hui)發(fa)生(sheng)伸(shen)長(chang)現(xian)象(xiang),其(qi)拉(la)緊(jin)力(li)變(bian)小(xiao),帶(dai)式(shi)輸(shu)送(song)機(ji)出(chu)現(xian)打(da)滑(hua)現(xian)象(xiang),這(zhe)時(shi)需(xu)要(yao)人(ren)為(wei)調(tiao)整(zheng)拉(la)緊(jin)力(li),使(shi)其(qi)滿(man)足(zu)拉(la)緊(jin)力(li)的(de)要(yao)求(qiu)。該(gai)拉(la)緊(jin)裝(zhuang)置(zhi)一(yi)般(ban)適(shi)用(yong)於(yu)運(yun)距(ju)較(jiao)長(chang)、dagonglvdedaishishusongji。keyishishoudongdehediandongde。shoudongjiaocheyibanyingyongyuzhongdengchangdudeshusongji。takeyizuochenggezhongxingshi,weilenengjinxingrengongcaozuo,tadechuandongbufenyinggaijuyoujiaodadejiansubi,yinerjingchangyongwolun、蝸(wo)杆(gan)減(jian)速(su)器(qi)。手(shou)動(dong)絞(jiao)車(che)也(ye)可(ke)以(yi)通(tong)過(guo)液(ye)壓(ya)來(lai)實(shi)現(xian)。電(dian)動(dong)絞(jiao)車(che)一(yi)般(ban)應(ying)用(yong)於(yu)長(chang)距(ju)離(li)帶(dai)式(shi)輸(shu)送(song)機(ji),電(dian)動(dong)絞(jiao)車(che)也(ye)可(ke)以(yi)通(tong)過(guo)液(ye)壓(ya)裝(zhuang)置(zhi)進(jin)行(xing)工(gong)作(zuo)。電(dian)動(dong)絞(jiao)車(che)拉(la)緊(jin)裝(zhuang)置(zhi)由(you)絞(jiao)車(che)、拉緊鋼絲繩、滑輪、lajinxiaochedengzucheng。weibaozhengshusongjitingjishidedaoheshidelajinli,youdelajinzhuangzhishanghaisheyoulalichuanganqi。weishilajinweizhitongding,lajinjiaocheshangxushezhibisuozhuangzhihuozhidongqi。
固gu定ding絞jiao車che拉la緊jin裝zhuang置zhi雖sui然ran不bu能neng實shi現xian恒heng張zhang力li拉la緊jin,但dan是shi它ta具ju有you儲chu帶dai功gong能neng,當dang輸shu送song帶dai工gong作zuo一yi段duan時shi間jian後hou會hui產chan生sheng永yong久jiu變bian形xing,絞jiao車che可ke以yi消xiao化hua此ci變bian形xing。在zai可ke伸shen縮suo帶dai式shi輸shu送song機ji中zhong將jiang絞jiao車che作zuo為wei輸shu送song帶dai的de儲chu帶dai工gong作zuo機ji構gou。
2.3自動拉緊裝置
2.3.1自動絞車拉緊裝置
固(gu)定(ding)絞(jiao)車(che)拉(la)緊(jin)裝(zhuang)置(zhi),在(zai)其(qi)上(shang)設(she)置(zhi)自(zi)動(dong)控(kong)製(zhi)係(xi)統(tong)可(ke)以(yi)構(gou)成(cheng)自(zi)動(dong)拉(la)緊(jin)裝(zhuang)置(zhi)。自(zi)動(dong)拉(la)緊(jin)裝(zhuang)置(zhi)是(shi)現(xian)代(dai)大(da)型(xing)帶(dai)式(shi)輸(shu)送(song)機(ji)中(zhong)廣(guang)泛(fan)應(ying)用(yong)的(de)拉(la)緊(jin)形(xing)式(shi)。由(you)於(yu)自(zi)動(dong)拉(la)緊(jin)裝(zhuang)置(zhi)要(yao)完(wan)成(cheng)自(zi)動(dong)拉(la)緊(jin)過(guo)程(cheng),拉(la)緊(jin)裝(zhuang)置(zhi)的(de)結(jie)構(gou)和(he)控(kong)製(zhi)都(dou)較(jiao)複(fu)雜(za)。自(zi)動(dong)絞(jiao)車(che)拉(la)緊(jin)裝(zhuang)置(zhi)是(shi)一(yi)種(zhong)可(ke)變(bian)張(zhang)力(li)的(de)拉(la)緊(jin)裝(zhuang)置(zhi),在(zai)帶(dai)式(shi)輸(shu)送(song)機(ji)啟(qi)車(che)時(shi),拉(la)緊(jin)力(li)增(zeng)大(da),以(yi)保(bao)證(zheng)帶(dai)式(shi)輸(shu)送(song)機(ji)不(bu)打(da)滑(hua);在zai帶dai式shi輸shu送song機ji正zheng常chang運yun行xing時shi,拉la緊jin力li減jian小xiao到dao能neng夠gou保bao證zheng帶dai式shi輸shu送song機ji不bu打da滑hua,以yi減jian小xiao帶dai式shi輸shu送song機ji正zheng常chang運yun行xing時shi膠jiao帶dai拉la力li。該gai拉la緊jin裝zhuang置zhi一yi般ban適shi用yong於yu運yun距ju較jiao長chang、大功率的帶式輸送機。
2.3.2液壓自動拉緊裝置
液ye壓ya自zi動dong拉la緊jin裝zhuang置zhi是shi一yi種zhong可ke變bian張zhang力li的de拉la緊jin裝zhuang置zhi,其qi拉la緊jin原yuan理li與yu自zi動dong絞jiao車che拉la緊jin裝zhuang置zhi相xiang同tong,不bu同tong之zhi處chu在zai於yu拉la緊jin動dong力li一yi個ge是shi絞jiao車che,另ling一yi個ge是shi液ye壓ya缸gang。它ta們men都dou是shi在zai帶dai式shi輸shu送song機ji啟qi車che時shi,拉la緊jin力li增zeng大da,以yi保bao證zheng帶dai式shi輸shu送song機ji不bu打da滑hua;在帶式輸送機正常運行時,拉緊力減小到能夠保證帶式輸送機不打滑,以減小帶式輸送機正常運行時膠帶拉力。
3、拉緊裝置的選用
3.1布置拉緊裝置必須要考慮的因素
(1)拉緊裝置要盡量布置在輸送帶的張力最小處。
(2)需要考慮拉緊裝置拉緊力的作用區域,必要時可以設計2個拉緊裝置。
(3)拉緊裝置應盡量靠近傳動滾筒處。
(4)在雙滾筒驅動時,一般拉緊裝置設置在後一個傳動滾筒的分離點,考慮傳遞製動力的要求也可設置在2個傳動滾筒之間。
(5)采用任何形式的拉緊裝置都必須布置成拉緊滾筒繞人和繞出輸送帶分支與滾筒位移線平行,而且施加的拉緊力要通過滾筒中心。
3.2拉緊裝置選擇與計算
(1)拉la緊jin裝zhuang置zhi的de選xuan擇ze應ying該gai短duan距ju離li小xiao運yun量liang優you先xian選xuan用yong固gu定ding拉la緊jin裝zhuang置zhi,中zhong等deng長chang度du輸shu送song機ji也ye可ke以yi選xuan用yong固gu定ding絞jiao車che拉la緊jin裝zhuang置zhi和he重zhong錘chui式shi拉la緊jin裝zhuang置zhi。長chang距ju離li帶dai式shi輸shu送song機ji在zai有you足zu夠gou的de空kong間jian時shi也ye應ying該gai優you先xian選xuan用yong重zhong錘chui拉la緊jin裝zhuang置zhi。為wei減jian小xiao設she備bei所suo占zhan空kong間jian,可ke以yi考kao慮lv應ying用yong自zi動dong拉la緊jin裝zhuang置zhi。對dui特te別bie長chang的de輸shu送song機ji可ke以yi考kao慮lv在zai輸shu送song機ji上shang設she2個拉緊裝置,固定拉緊裝置和重錘拉緊裝置,或者固定拉緊裝置和自動拉緊裝置。
(2)lajinzhuangzhidexuanzejisuanzhuyaoshilajinlihelajinxingchengdejisuan,zaixuanyongzidonglajinzhuangzhishihaiyaojisuanzidonglajinqudongzhuangzhidegonglv。lajinzhuangzhideshejijisuanxuyaozhenduibutongdelajinzhuangzhijinxing。
(3)固gu定ding拉la緊jin裝zhuang置zhi由you於yu一yi旦dan輸shu送song機ji開kai始shi啟qi動dong後hou,就jiu不bu能neng調tiao節jie輸shu送song機ji的de行xing程cheng,所suo以yi要yao在zai輸shu送song機ji啟qi動dong之zhi前qian充chong分fen拉la緊jin,用yong啟qi動dong前qian的de輸shu送song帶dai拉la緊jin伸shen長chang和he啟qi動dong後hou的de拉la緊jin伸shen長chang相xiang等deng的de關guan係xi確que定ding拉la緊jin力li,當dang然ran,應ying該gai保bao證zheng拉la緊jin裝zhuang置zhi的de拉la緊jin行xing程cheng。
(4)重錘拉緊裝置應該提供設備需要的最大拉緊力,並保證輸送帶的最大拉緊行程。
(5)duizidonglajinzhuangzhiyinggaijisuanchushusongjizaibutonggongkuangxiasuoxuyaodelajinli。jinguanlajinzhuangzhicaiyongdejiaochebuxuyaojiaodadekongjian,danxuyaoweilajinxiaocheliuyoubiyaodexingcheng。
4、結束語
帶式輸送機是一種摩擦驅動以連續方式運輸物料的機械。在輸送機的啟動、製動時為保證啟動、zhidonglidechuandisuoxuyaodelajinlibutong。shusongdaidezhanglifenbuyebuxiangtong,xuyaokaolvzaizheliangzhonggongkuangxiamanzushusongdaidechuidutiaojiansuoxuyaodelajinliyexiangyingzengda。suoyiyaoqiuzaiqidong、zhidongguochengzhongyaoyoudayuzhengchangyunxingshidelajinli。zhejiuyaoqiulajinzhuangzhizaibutongdegongkuanggongnenggoutigongxiangyingdelajinliyimanzuqudongguntongyushusongdaizhijianbudahua,congerbaozhengshusongjidezhengchangwendingdeyunxing。
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